Zinc Die Casting Companies | High Pressure Zinc Alloy Die Casting (2023)

Zinc Die Casting Companies | High Pressure Zinc Alloy Die Casting (1)

What Is Zinc Alloy Die Casting – Define Of Zamak Die Casting

Zinc alloy die casting is a kind of pressure die casting parts. It is a mechanical die-casting machine equipped with a casting mold. The zinc or zinc alloy heated to a liquid state is poured into the feeding port of the die-casting machine. Zinc parts or zinc alloy parts that limit the shape and size of the mold, such parts are often called zinc alloy die castings.

The material of zinc alloy is zinc-aluminum alloy, which are active amphoteric metals. Commonly used zinc alloy materials in industry contain about 4% of Al, 0.75% to 1.25% of Cu, 0.03% to 0.08% of Mg, and the rest are the main components. Zn, Zn is an amphoteric metal. The electrode potential is relatively negative, and it is sensitive to acid and alkali, and is prone to chemical reactions leading to corrosion. Moreover, during the die-casting process of zinc alloy materials, component segregation often occurs due to the temperature difference on the surface of the workpiece, and zinc-rich or aluminum-rich phases appear locally on the surface. The aluminum phase or zinc-rich phase dissolves preferentially, and the uneven corrosion of the surface leads to the generation of pore pitting and even bubbles, which affects the surface quality. The organizational structure of zinc alloy die-casting materials has its particularity, that is, its die-casting surface is dense and smooth, with low porosity, low hardness and a thin surface dense layer, generally only 0.05~0.2mm. The inner layer is porous and loose structure.

Why Often Using Zinc For Die Casting Material?

Zinc alloy is an alloy composed of other elements based on zinc. The alloying elements that are often added are aluminum, copper, magnesium, cadmium, lead, and titanium. Zinc alloy has low melting point, good fluidity, easy fusion welding, brazing and plastic processing, corrosion resistance in the atmosphere, easy recycling and remelting of residual waste, but low creep strength, prone to dimensional changes caused by natural aging. Prepared by melting, die casting or pressure machining.Die Cast Zinc Alloy has good fluidity and corrosion resistance, and is suitable for die-casting instruments, automobile parts shells, accessories, etc. His advantages are as follows:

  1. Specific Gravity
  2. Good Casting Performance, It can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth.
  3. Surface Treatment Is Available: Electroplating, spraying, painting, polishing, grinding, etc.
  4. It Does Not Absorb Iron During Melting And Die Casting, Does not corrode the molding, and does not stick to the mold.
  5. It Has Good Mechanical Properties And Wear Resistance at room temperature.
  6. Low Melting Point, Melting at 385℃, Easy to die-cast.

Zinc Die Casting Companies | High Pressure Zinc Alloy Die Casting (2)

Zinc Die Casting Services – Custom Zinc Alloy Die Casting Parts Manufacturer In China

As technology advances and the metal parts industry faces global competition, Volume manufacturing is becoming more standard.Automatic Die Casting Machine helps improve manufacturing flexibility, produces better parts, and introduces incredible speed into the process.

Zinc Die Casting Companies | High Pressure Zinc Alloy Die Casting (3)

Pintejin Group is an On-Demand Zinc Die Casting Factory, which connects designers or engineers with industrial Die Casting service providers.With the introduction of a new generation of Automatic Die Casting Equipment, Pintejin Zinc Die Casting manufacturers have more sophisticated systems that improve integration and communication with other manufacturing equipment. At the same time, these systems are easier to use and require less labor than traditional machining methods and potential to make manufacturing processes faster, more efficient, and more cost-effective.

Zinc die castings are available in standard & hybrid alloys.Specifications include plus /- 0.001 tolerances & maximum molding weight of 8 lbs. Utilizes 88 to 180 ton casting machines for producing smaller castings as well as 200 to 500 ton machines for producing larger castings. Die casting tool design services are provided. Capabilities include engineering, designing, prototyping, tooling, through machining & metal finishing. Secondary services include annealing, assembling, CNC/CAD-CAM machining, tumble deburring, cryogenic deburring, vibratory finishing, coatings, painting & plating.We deliver your die casting zinc alloy parts anywhere in the world within the quoted time. Our modern die casting and cnc machining machines are efficient in quick production.

If you are looking for a reliable zinc die casting suppliers and fabrication in China, Pintejin group is your best option. We specialize in zinc alloy die casting services to provide the most precise castings in the industry. Visit our website to learn more about our services and how we can assist you.

(Video) Excellent zinc alloy die casting process!

What Are Often Using Grades Of Zinc Die Casting?

Pintejin expert engineers are experienced in working with different grades of zinc alloy material to cater to zinc die casting needs. The traditional die-casting zinc alloys are No. 2, 3, 4, 5, and 7 alloys, and the most widely used is No. 3 zinc alloy. In the 1970s, high-aluminum zinc-based alloys ZA-8, ZA-12, and ZA-27 were developed.

  • Zamak 3: Good flow and mechanical properties. It is used in castings that do not require high mechanical strength, such as toys, lamps, decorations, and some electrical devices.
  • Zamak 5: Good flow and good mechanical properties. It is used in castings that have certain requirements on mechanical strength, such as auto parts, electromechanical parts, mechanical parts, and electrical components.
  • Zamak 2: Used for mechanical parts that have special requirements for mechanical properties, high hardness, good wear resistance and general dimensional accuracy.
  • ZA8: Good impact strength and dimensional stability, but poor flow. It is used for workpieces with small size, high precision and mechanical strength, such as electrical components.
  • Superloy: The best fluidity, suitable for die-casting thin-walled, large-sized, high-precision, complex-shaped workpieces, such as electrical components and their boxes.

Zinc Die Casting Companies | High Pressure Zinc Alloy Die Casting (4)

Advanced Zinc Alloy Die Casting Products & Zamak Die Casting Parts Gallery

As a professional zinc die casting manufacturer based in China, Pintejin offers die casting and zinc components manufacturing. Nevertheless, only skilled and experienced staff operate the machinery. In addition, the factory is managed well by a Israel and Chinese team. And also, thanks to our additional product design and tooling design engineers, we understand the entire process from idea till manufacturing. Even more, we know the characteristics of zinc and how to die casting it in different ways. In this way, you will benefit from our experience of how to make zinc die casting parts in the most economical way. As a result, we always offer the best solutions for your die casting product requirements.

Currently, our zinc die casting parts are exported to America, Canada, Australia, United Kingdom, Germany, France, japan, Israel, Singapore, Malaysia, Italy, Poland, Spain,Netherlands, Korea and many other countries all over the world. We are ISO9001-2015 registered and also certified by SGS.

Custom china zinc die casting service provides durable and affordable castings that meet your specifications for automotive, medical, aerospace, electronics, food, construction, security, marine, and more industries. Fast to send your inquiry or submit your drawings to get a free quote in the shortest time.Contact us or Email [emailprotected] to see how our people, equipment and tooling can bring the best quality for the best price for your zinc die casting project.

Zinc Die Casting Companies | High Pressure Zinc Alloy Die Casting (5)

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(Video) The procedure of zinc alloy die casting

Does Pintejin Offer Zinc Metal Finlishing Service?

Yes, Pintejin offers top-notch zinc metal finlishing services worldwide. Pintejin is one of the top Zinc die casting service providers in China specialized in producing the best zinc part. With more than 30 years in the zinc metal finlishing field, Pintejin has worked with major industries worldwide and delivered high-caliber and exceptional die casting zinc alloy parts to its client on a competitive budget.We offer:

  • CNC Machining:This is our basic process, and the surface will be deburred and other basic treatments.
  • Polishing:Mainly use with polishing wax polishing wheel for processing the surface of zinc alloy shell, so that we can reduce the roughness on the surface of the zinc alloy shell, make the surface smooth and light or mirror effect, and can effectively repair zinc alloy shell surface scratches and scratched.
  • Brushed:Brushed is a kind of repair process, because the local has a scratch on the metal surface, on the whole surface with wire drawing machine make consistent scratches (reduce wall thickness), to cover up the scratches.
  • Sandblasting:Main effect is cleaning the surface, very high speed to spray the sand on the surface. In front of the oxide sandblasting can increase the surface roughness, reinforced metal feeling at the same time.
  • Anodized:Anodized method is the use of electrolytic principle of dc, ac/dc power, in the form a layer of oxide film on the surface of workpiece or products, in order to increase the corrosion resistance and beautiful way.
  • More Metal Finlishing Method

Work with the Zinc Die Casting Experts at Pintejin Group

See why Pintejin Group has been a leading zinc alloy die casting shop for over a decade. Let us exceed your expectations. Contact us or eamil us at [emailprotected] and start an zinc alloy die casting project today.


What is zinc alloy pressure die casting? ›

Pressure die casting with zinc-based alloys is one of the most efficient and versatile high-production methods used for the manufacturing of strong, accurate, complex and intricately shaped metal components. The process is carried out in an automatic machine suitable to withstand high pressure.

What is the best known example of zinc die casting alloys? ›

Zamak 3. Zamak 3 (ASTM AG40A), or Zinc Alloy 3, is the most widely used zinc alloy in North America and is usually the first choice when considering zinc for die casting for a number of reasons.

What products are made by high pressure die casting? ›

High pressure die casting can produce various aluminum and magnesium automotive structural components. It makes parts such as engine blocks, gearbox casings, oil sumps, engine mounts and structural parts like cross-car beams.

What is the difference between die casting and pressure die casting? ›

For gravity die casting, the metal is poured into the mould from above. The only force which fills the mould (from the bottom up) is gravity. Pressure die casting, however, uses molten metal which is injected into the mould by force (between 1500 and 25,400 psi). This pressure is maintained until the casting is solid.

What is high pressure die casting used for? ›

Cold chamber high pressure die casting technology is ideal for production of a diverse range of aluminium and magnesium automotive castings such as engine blocks, gearbox casings, oil sumps, engine mounts and structural parts like cross-car beams.

What are the two types of die casting? ›

The two main types of die casting processes are hot-chamber and cold-chamber die casting.
Variations on these two types of die casting include:
  • Low-pressure die casting.
  • Vacuum die casting.
  • Squeeze die casting.
  • Semi-solid die casting.

Which is better zinc or zinc alloy? ›

Zinc is often alloyed with other metals in the plating process, most commonly nickel and tin. A zinc-nickel alloy provides 10 times greater corrosion protection than zinc alone.

What is the strongest zinc alloy? ›

Zinc alloys with the highest resistance and hardness are Alloy 2 and ZA8. Alloy 2 indeed contains a high copper percentage that gives it a particular resistance, while ZA8, despite having a copper amount similar to that of Alloy 5, is more resistant and hard thanks to the extremely high aluminum percentage (8,0-8,8%).

What is high quality zinc alloy? ›

Zamak 7 (ASTM AG40B), or Zinc Alloy 7, is a modification of Zamak 3. It is a high-purity alloy containing lower magnesium content and has a tighter impurities specification. This results in improved casting fluidity, ductility and surface finish.

What is the difference between HPDC and LPDC? ›

The production batch is large, and small and medium-sized non-ferrous metal castings without tightness requirements are HPDC. The difference is that LPDC parts can be strengthened by heat treatment, and the toughness can be greatly improved.

What is the disadvantage of high pressure die casting? ›

The main disadvantage of high pressure die casting is its porosity – but an evacuated chamber and other techniques may reduce this. Due to the presence of these pores (containing entrapped gases), components created through high pressure die casting can't usually be fully heat treated.

What are the disadvantages of pressure die casting? ›

What are the disadvantages of pressure die casting?
  • Requires complex and expensive equipment.
  • A large capital investment is required for the setup.
  • Relatively inflexible when compared to gravity die casting.
Jul 26, 2021

What is the difference between HPDC and GDC? ›

The process differs from high pressure die casting (HPDC) in that gravity- rather than high pressure- is used to fill the mould with the liquid alloy. GDC is suited to medium to high volumes products and typically parts are made of heavier sections than HPDC, but thinner sections than sand casting.

Are pressure die cast is better than investment? ›

When casting in high volume, die casting is more cost effective than investment casting. If you are casting only a few parts or require larger size or stainless steel, investment casting may be the lower cost option.

What advantage does high pressure die casting compared to low pressure die casting give? ›

High-pressure can provide thinner cross-sections than any other casting process, with wall thicknesses under 0.40mm depending on the size of your component and requirements. High-pressure casting will also provide smoother surfaces for finishing options. Surface finish depends on the quality of finish on the dies.

What are the disadvantages of high pressure? ›

HPP can cause undesirable sensory changes in certain foodstuffs. In foods like eggs, the denaturation of protein can be visually apparent. Very high pressures can also damage the appearance of delicate foods like strawberries or leafy greens.

What metal is best for die casting? ›

Aluminum is one of the most popular metals used in die casting. Aluminum is a very lightweight metal, so it's great for creating lightweight parts without sacrificing strength. Aluminum parts can also withstand higher operating temperatures and have more finishing options.

Which are the types of pressure die casting? ›

To produce light alloy castings, three of the most common technologies are: high pressure die casting, gravity die casting and low pressure die casting.

What are the six most common metals used in die casting? ›

The main die casting alloys are: zinc, aluminium, magnesium, copper, lead, and tin; although uncommon, ferrous die casting is also possible.

What are the disadvantages of zinc alloy? ›

One of the most common disadvantages of using zinc metal is its relatively low corrosion resistance. Zinc will corrode when it comes into contact with certain contaminants or when exposed to certain environmental conditions such as humidity or high temperatures.

Does zinc alloy get rusted? ›

While zinc alloys are cheaper than stainless steel, they are also susceptible to more rust when exposed to moisture.

Is zinc alloy better than aluminum? ›

Longer Tool Life: Simply put, zinc is much stronger and more durable than aluminum. Because of this, die cast zinc tools last far longer than those made from aluminum die casts. In fact, these components can last up to five times longer!

What is the most durable alloy on earth? ›

Steel: The Strongest Alloy on Earth

Researchers are attempting to create stronger combinations of elements, but for now, steel mixed with a few other elements is considered the strongest. Steel is made from iron and carbon and is a highly versatile alloy.

What is the strongest metal alloy in the world? ›

It is the elastic limit of any given material, including metals. Impact strength determines how much energy a metal can absorb through impact without shattering or fracturing. Tungsten, which is Swedish for "heavy stone," is the strongest metal in the world.

Who is the supplier of zinc alloy? ›

Phoenix Industries Ltd is India's leading Zinc Alloy Ingot manufacturer, supplier and exporter that offers complete range of zinc die casting alloys. The name ZAMAK/MAZAK draws upon the basic metallurgy of the alloy group: Z-Zinc, A-Aluminum, MA-Magnesium, and Cu-copper.

What is stronger alloy steel or zinc? ›

Choosing Between Zinc Alloys and Stainless Steel

Though some Zinc alloys can be very strong, overall stainless steel is stronger. However, zinc is a heavy element, and when alloyed with other metals it provides better corrosion resistance, stability, dimensional strength and impact strength.

Is zinc alloy the same as Zamac? ›

ZAMAK is a type of zinc alloy that consists of aluminum, magnesium, copper, and of course zinc. This alloy family contains copper, but is spelled with a K. This is because the acronym ZAMAK uses the German spelling: Zink, Magnesium, Aluminum, and Kupfer.

Is low pressure casting good? ›

Castings made using low pressure have higher quality than high-pressure casting. This is due to the reduction in volume due to shrinkage being complemented by constant molten metal injection into the die cavity until solidification.

What is low pressure casting used for? ›

Low-pressure die casting (LPDC) is a common process used in foundries today in which molten metal slowly fills the die, reducing turbulence. Automotive applications include wheels, as well as suspension, steering and engine components.

What is low pressure cast? ›

Low pressure (LP) casting systems are the ones that rely upon pressurization levels of up to 0.8 bar to feed the molten metal into the mold; usually, the mold is at, or above, the level of the metal being poured. LP systems generally fall into three categories: unsealed, sealed, and vacuum-assisted.

What is the maximum pressure which can be applied in a pressure die casting? ›

Explanation: The maximum pressure, which can be applied in a pressure die casting is 5000 kg/cm2. For some castings, with lesser hardness, the maximum pressure limit is lesser. If the magnitude of pressure applied exceeds the value of 5000kg/cm2, then the cast may get damaged. 3.

How many types of high pressure die casting machines are there? ›

Molten metal is forced into a metal die at a high pressure. There are two main types: “cold-chamber” and “hot-chamber” processes.

What are 3 pros and cons of die casting over sand casting? ›

Die casting requires less machining and other finishing operations. Die casting has better dimensional tolerances and greater production efficiency. Porosity is common to both die casting and sand casting. However, there are precautions to prevent it in die casting, but it is almost impossible in sand casting.

Is die casting cheaper than machining? ›

CNC machining tends to be more expensive than die casting, but this depends on the type of parts and level of production. Often, CNC machining is used to create the die, and/or to add more intricate features after a part has been die cast.

What is the main defect that occurs during die casting? ›

In die casting the most common defects are misruns and cold shuts. These defects can be caused by cold dies, low metal temperature, dirty metal, lack of venting, or too much lubricant. Other possible defects are gas porosity, shrinkage porosity, hot tears, and flow marks.

What are the issues with die casting? ›

If the temperature, cooling method, or injection pressure are not correct, a number of die casting defects can occur. The four most common defects found in components made using the high-pressure die casting process are porosity, blisters, cold shuts, and misruns.

What is the difference between true centrifugal casting and Semicentrifugal casting? ›

Semi-centrifugal casting is a variant of centrifugal casting. The main difference being that the mold is completely filled during the process through the use of a central sprue. If a central bore is required in the casting, a dry sand core is best suited.

What is the difference of metal casting from Invest mold casting? ›

Investment casting accommodates both ferrous and non-ferrous metals, while die casting is only suitable for non-ferrous casting metals. Investment casting is ideal for low and medium-volume production runs, while die casting is more appropriate for high-volume production runs.

What does GDC stand for in dentistry? ›

The work of the General Dental Council (GDC) is defined and governed by the Dentists Act 1984, which set out the following objectives: To protect, promote and maintain the health, safety, and well-being of the public.

What is the cost of die casting? ›

Tooling prices can run anywhere from $15,000 to $150,000 (for Lakeshore Die Cast's size range) depending on the size and complexity of the part. When you receive a quote from us you will see the tooling as a separate item on the quote.

Is squeeze casting the same as high pressure die casting? ›

Squeeze casting is a single-step process that combines the casting and forging processes. The molten alloy is poured into the mold and solidified under pressure. High-pressure die casting is a single-step process in which the molten alloy is forced, under pressure, into a mold cavity.

What is an alternative to die casting? ›

An interesting alternative to die casting for metal parts manufacture is powdered metal. While die casting is appropriate for a wide range of metal manufacturing applications, it may be useful to know about the powdered metal process and its similarities and differences with die casting.

What casting method gives the most precise and best quality surface of castings? ›

Vacuum Die Casting

The main advantages of this process are superior final casting mechanical properties and surface quality, reduction of cavity back pressure, and improvement of filling conditions.

How do you choose a die casting material? ›

The following comparison in nine categories will assist in the selection of the optimum die casting alloy:
  1. Alloy cost.
  2. Process cost.
  3. Structural properties.
  4. Minimum weight.
  5. Impact strength.
  6. Surface finish.
  7. Corrosion resistance.
  8. Bearing properties and wear resistance.

What metal is used for pressure die casting? ›

Die casting is suited to materials such as tin, lead, zinc, aluminium, magnesium to copper alloys and even iron alloys such as stainless steel. The main alloys utilised today in pressure die casting are aluminium, zinc and magnesium.

What is zinc used for in die casting? ›

Zinc strength, ductility and stability allows specialists to obtain a better and more resistant product. It is this high ductility that makes zinc ideal for die casting process, in which it is necessary to sustain pressure and expansion without fracturing.

Why is zinc commonly used in die casting applications? ›

Zinc and ZA alloys are commonly used for smaller die castings or die castings that require thinner sections. Zinc alloys generally allow greater variation in section thickness and can maintain closer tolerances. The impact strength of zinc die cast components are higher than the other common metal alloys.

What are the advantages of zinc die casting? ›

A great advantage of zinc die casting is the fact that a typical zinc mold, can last 10 times longer than an aluminum mold. Zinc, as a material is less abrasive and has a lower melting temperature. As a result, aluminum tooling wear is more dramatic lowering tool life and prematurely affecting part quality.

Why use alloys instead of pure zinc in pressure die casting? ›

In addition, the alloy provides a better surface finish during higher production rates, and it's still capable of casting stable, intricate designs and complex components. Another alternative to Zinc 3 is Zinc 5, which is used for its increased tensile strength, hardness and lower ductility.

What is stronger zinc or stainless steel? ›

Choosing Between Zinc Alloys and Stainless Steel

Though some Zinc alloys can be very strong, overall stainless steel is stronger. However, zinc is a heavy element, and when alloyed with other metals it provides better corrosion resistance, stability, dimensional strength and impact strength.

What is the difference between zinc alloy and stainless steel? ›

While zinc alloys are cheaper than stainless steel, they are also susceptible to more rust when exposed to moisture. Stainless steel can rust from excessive, prolonged exposure to water, but because it has much more resistance, this makes it a better alternative for most applications that may face exposure to water.

What is the price of zinc today? ›

The word "Insider".
UnitUSD per Ton
Date2/23/23 10:20 AM
6 more columns

Can you weld zinc die cast? ›

While zinc die cast can be difficult to solder due to its low melting temperature of 786°F, Super Alloy 1 has a working temperature of 350°F, making it the ideal solution for soldering or brazing zinc die cast parts–with any torch: propane, MAPP gas, butane, acetylene, oxyacetylene, or even a heat gun.

Which casting method is preferred for making zinc castings? ›

Zinc is cast with the fast-cycling hot chamber die casting process, which utilizes a component called a gooseneck that is submerged in a furnace filled with molten metal. Metal automatically enters the shot chamber through a hole in the gooseneck.

What are the disadvantages of zinc die casting? ›

The disadvantages of zinc die casting include the following: Zinc die casting yields much heavier parts than most other non-ferrous alloys thus unsuitable for lightweight applications. When mixed with other metals such as tin or lead, it compromises its corrosion resistance. It also becomes less ductile.

What are the disadvantages of zinc? ›

Can zinc be harmful? Yes, too much zinc can be harmful. Signs of too much zinc include nausea, dizziness, headaches, upset stomach, vomiting, and loss of appetite. If you take too much zinc for a long time, you could have problems such as lower immunity, low levels of HDL ("good") cholesterol, and low copper levels.


1. Zinc Die Casting Profile: Thin Wall Zinc
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3. What is the Die Casting Process? The High Pressure Die Casting Process
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4. How to Make Zinc Die Casting Antique Medals?
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5. OEM High Pressure Aluminum Alloy Zinc Die Casting
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6. EMKA Zinc Die Casting
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